VMC (Vertical Machining Center) / CMC (CNC Machining Center)

Module 1: Introduction to VMC/CMC

Overview of CNC (Computer Numerical Control) Machining
Differences Between VMC, HMC (Horizontal Machining Center), and CMC
Applications of CNC Machines in Industry
Components of a CNC/VMC Machine
Basics of Machine Structure (Bed, Column, Spindle, Table, ATC, etc.)
Safety Guidelines and Precautions in CNC Operations

Module 2: CNC Machine Control Systems

Introduction to CNC Control Panels
Types of CNC Control Systems (Fanuc, Siemens, Haas, Heidenhain)
Basic Machine Controls and Functions
Understanding CNC Axes and Coordinate System (G54, G55, etc.)
Absolute vs. Incremental Positioning

Module 3: Basics of CNC Programming

Introduction to G-Code and M-Code
Understanding CNC Programming Syntax
Types of CNC Programs (Manual, Conversational, CAM-Based)
Basic G-Code Functions (G00, G01, G02, G03)
Basic M-Code Functions (M03, M04, M05, M06, etc.)

Module 4: Tooling & Work Holding in CNC/VMC

Types of Cutting Tools Used in CNC/VMC Machines
Tool Material and Coatings (HSS, Carbide, CBN, etc.)
Tool Selection and Tool Holding Methods (Collets, Chucks, Tool Holders)
Work Holding Devices (Vices, Clamps, Fixtures, Magnetic Chucks)
Automatic Tool Changer (ATC) Operations

Module 5: CNC Machining Operations

Drilling, Milling, and Tapping Operations
Face Milling vs. Peripheral Milling
Boring and Reaming Operations
Thread Cutting and Chamfering
Engraving and Pocket Milling

Module 6: Advanced CNC Programming Techniques

Subprograms and Macro Programming
Canned Cycles (G81, G82, G83, G85, G86, G98, G99)
Looping and Conditional Statements in CNC Programming
Part Probing and Tool Length Compensation (G43, G44)
Tool Radius Compensation (G41, G42)

Module 7: CAD/CAM Integration with CNC/VMC

Introduction to CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing)
Basics of CAM Software (Mastercam, Fusion 360, SolidWorks CAM)
Generating Toolpaths for CNC Machining
Post-Processing and Exporting CNC Programs
Simulating CNC Programs for Error Detection

Module 8: CNC Machining Accuracy & Surface Finish

Importance of Accuracy and Precision in CNC Machining
Measuring Tools and Techniques (Vernier Caliper, Micrometer, Dial Gauge)
Surface Roughness and Quality Control
Error Reduction and Machine Calibration

Module 9: CNC Machine Maintenance & Troubleshooting

Regular Preventive Maintenance of CNC/VMC Machines
Spindle and Tool Holder Maintenance
Lubrication Systems and Coolants
Common CNC Machine Errors and Troubleshooting Techniques
Diagnosing and Fixing Machine Alarms

Module 10: CNC Automation & Industry 4.0 Integration

Basics of CNC Automation and Robotics
Introduction to IoT in CNC Machines
Data Logging and Monitoring of CNC Machines
Adaptive Machining and Smart Manufacturing

Module 11: Hands-On Practical Training & Project Work

Setting Up and Running a CNC/VMC Machine
Performing Live Machining Operations on Workpieces
Generating and Modifying CNC Programs
Industry-Based CNC Project Work (Custom Part Manufacturing)
Final Practical Evaluation and Report Submission

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